Lead Engineer - Vehicle Control Unit Calibration

Full–time

Posted on: 3 days ago

Lead Engineer - VCU
Responsibilities & Key Deliverables
Key Tasks and Deliverables
  • Perform calibration of electric vehicle control system functions for performance, range, driveability, thermal efficiency, and charging systems.
  • Execute vehicle-level simulations and calibrations for torque path, energy management, thermal management, and driveability.
  • Lead calibration of pedal maps, creep control, adaptive cruise control, tip-in/tip-out, acceleration, ABS/ESP intervention, speed limitation, and torque limits.
  • Conduct requirement analysis and maintain traceability using Polarion/DOORS.
  • Ensure adherence to ISO 26262, ASPICE, AUTOSAR, and other automotive standards.
  • Utilize CAN, LIN, UDS diagnostic protocols and work with tools such as Canoe, INCA, and other calibration/validation tools.
  • Coordinate with architecture, software, validation teams, and suppliers for timely delivery.
  • Analyse issues across field, vehicle validation, HIL, build, and plant stages; drive resolution.
  • Support range assessments, dyno testing, and certification activities.
  • Lead calibration planning, review cycles, and release management for EV/HEV platforms.
  • Critical Must‑Have Deliverables
  • End‑to‑end calibration ownership for torque path, driveability, thermal management, and energy management.
  • Accurate simulation and validation of EV/HEV control systems.
  • Compliance documentation aligned with ISO 26262 and ASPICE standards.
  • High-quality calibration reports, traceability matrices, and validation documents.
  • Effective technical coordination with suppliers and cross-functional teams.
  • On‑vehicle testing capability across climatic and durability conditions.
  • Good‑to‑Have Deliverables
  • Exposure to ADAS, 4‑quadrant operations, and advanced energy storage systems.
  • Experience in embedded software workflows and microcontroller-based ECUs.
  • Preparation of certification documentation and homologation support.
  • Contribution to roadmap development for next‑gen EV calibration strategies.
  • Experience
    13–16 years of experience in EV/HEV calibration, vehicle dynamics, control systems, or related domains.Hands‑on calibration of ECU/VCU/BMS functions using INCA, Canoe, dSPACE, ETAS, MathWorks tools.Proven experience in vehicle-level testing, debugging, and validation.Industry Preferred

    Automotive OEM R&DTier‑1 suppliersEV/HEV system development & calibration companiesHigh‑performance electric mobility engineering firmsQualifications

    B.E/B.Tech or M.Tech in Electrical, Electronics, Mechanical, Mechatronics, Automotive Engineering, or related fields.Specialization in control systems, vehicle dynamics, or embedded systems preferred.General Requirements
    Competencies and Skills
    Functional Competencies
  • EV/HEV calibration: driveability, performance, range, thermal, diagnostics.
  • Vehicle dynamics, torque path calibration, and control strategies.
  • Requirement management and traceability (Polarion/DOORS).
  • Supplier management and cross‑functional collaboration.
  • Tools & Techniques
  • Calibration: ETAS INCA, Visu, Vector Canoe, dSPACE, MathWorks.
  • Protocols: CAN, LIN, UDS; network analysis & debugging.
  • Diagnostics & validation: HIL rigs, Dyno testing, real‑vehicle trials.
  • Familiarity with ASPICE workflows and safety lifecycle documentation.
  • Behavioral Competencies
  • Strong analytical and problem‑solving ability.
  • Effective communication and presentation skills.
  • Team leadership and supplier management capability.
  • Detail‑oriented, proactive, and data‑driven mindset.
  • Ability to work independently and in multi‑disciplinary teams.
  • Willingness to travel for calibration and testing across locations.
Our commitment to Diversity, Equity, and Inclusion
Experience Level
Senior Level

More about this Lead Engineer - Vehicle Control Unit Calibration job

Mahindra And Mahindra Limited is aggressively hiring for the job profile of Lead Engineer - Vehicle Control Unit Calibration at undefined in null locality. Kindly go through the FAQs below to get all answers related to the given job.

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